AWARD WINNING QUALITY

We believe a foundation in quality with consistent focus from concept through production ensures continued value creation and operational excellence.
Products must be designed, and processes must be optimized from a quality perspective. Product quality should never be an afterthought or inspection reliant.

Quality Highlight: Ranked within the top 5% of our industry in quality benchmarking. Zero to single digit PPM rates for stamping & molding.

Quality Begins With ME

Dieter Weissenrieder, the founder of The Weiss-Aug Group launched the philosophy of “Quality Begins with Me” early in the company’s history. This philosophy touches every aspect of our culture and organization and is demonstrated in our success in supplying a multitude of customers with a Zero PPM rating.

Each team member is introduced to the Quality Begins with Me concept on their first day. We focus on the importance of being part of the supply chain for critical industries that affect lives. They know that they can make a difference for a family driving safely, a patient having a good outcome or even robots completing their mission on Mars.

The 3 Tenants of Quality Begins With Me

  • Quality starts before the first part is ever produced
  • Quality is not the responsibility of the Quality Department
  • See Something, Say Something
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It starts with the Material.

The Weiss-Aug Group develops its own prints and specifications to ensure material repeatability.  Often, standard mill /processer specs are simply not accurate enough to manufacture precision stampings with tight dimensional requirements. To take it a step further, we often ensure further repeatability by securing material from the same master heats. From there our inspection lab conducts a variety of tests to ensure that the material meets mechanical properties.

Process Control

Inbound Vision systems, combined with servo feeds and pilot sensors ensure coil stock is properly and accurately fed into the stamping press.

As the strip progresses through the die, sensors are employed in key stations along with automated in-line dimensional inspection to give Real-time feedback of product quality.

Finally, outbound vision and automated in-line inspection systems ensure the completed part meets specifications.

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Quality Inspection

HIGH REGULATORY STANDARDS

CERTIFICATIONS

The Weiss-Aug Group maintains a variety of ISO/IATF certifications. Each location has different certifications, depending on the industry they serve. What is common between the plants is robust quality systems, and culture of “Quality Begins with Me”.

For Medical Device Manufacturing, we are ISO 13485 Certified and CFR Part 820 Compliant

For Automotive Part Manufacturing, we are IATF 16949 Certified and have internal IATF certified auditors.

We are also ISO 9001, and ISO 14001 certified.

CERTIFICATIONS:

  • ISO 9001: 2015
  • ISO 13485: 2016 Medical
  • ISO 14001: 2015 Environmental
  • IATF 16949: 2016 Automotive

VALIDATION/LEAN MANUFACTURING:

  • PPAP (Production Part Approval Process)/Validation Protocols, including FAI, APQP/IQ/OQ,PQ.
  • Six Sigma problem solving and lean manufacturing principles.
  • DMAIC problem-solving model: define measure, analyze, improve control.
  • 5S program ongoing plant wide.
Paul Rettberg and 2018 Apprentice Program Graduates

PEOPLE

“Quality begins with me” is the foundation of our culture.
Quality Objectives:
  • Meet customer and regulatory requirements in products and services Be 100% on time
  • Be 100% on time
  • Ship defect-free products ONLY
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OUTSTANDING SUPPORT

R&D/New Product Development Tooling Team

  • Minimizes time and cost to manufacture.
  • Best-in-class expertise in material science and engineering.
  • Rapidly delivers prototypes ready for manufacturing.

Program Management/Customer Service

  • Each project is assigned an Engineering Program Manager and a Customer Service Specialist.
  • SPOC for all manufacturing needs from cradle to grave.
  • Dedicated to building long-term relationships.

State-Of-The-Art Technology

Best-in-class quality, measurement, and inspection system technology:

  • Automated 100% real-time process monitoring, measurement, and inspection systems:
    • Over 55 manufacturing camera systems
    • The highest concentration of inline cameras and OGP SmartScopes in the industry.
    • Automated force testing, electrical testing, and hard gauges to test functionally.
    • In-cavity sensing technology
    • RJG E-dart system to monitor & control our processes.
    • 100% real-time in-die inspection.
  • When automation is not possible, 100% inspection is done using digital microscopes.
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GET IN TOUCH LET US HELP YOU WITH YOUR PROJECT

As the internationally recognized leader in precision metal stamping, injection molding, value-added assembly solutions, and tooling, serving the medical device industry, automotive industry, and industrial sector for over 50 years. We provide design, prototype, advanced engineering support, and manufacturing services, ensuring a seamless transition from prototype to production.